BOTTING NET  


WIND TURBINE 2008 (aka "VoltAir")


(You folks who are used to "executive summaries" or don't want all the
blood, sweat and tears details can click here for the short version.)

SkyStream
Wonder if we could
install 1 of those . . . 3/08
Site
Let's put the Wind Turbine where
Shaar is hiding behind that 2x4
5/26/08
Dig Starts
Neil starts a test hole
for the foundation 6/6/08
Michal Digs
Michal takes a turn
at the shovel 6/6/08

PLANS FALLING INTO PLACE
SO WE APPLY FOR BUILDING
PERMIT 6/13/08 (FRIDAY)!
Last shovel full
The (almost) last shovel full
leaves the foundation
excavation 6/14/08
Leveling
Leveling the base for the
foundation structure 6/14/08
("Test hole" until we get the
building permit)
Foundation
7/8/08 Building permit issued.
7/9/08 start on SMarT foundation
FRP rods
Inserting FRP re-bar in lower
stanchion (FRP is
Fiber Reinforced Polymer)
Metal rebar rings
Placing steel rebar over
stanchion, resting on FRP
Upper FRP
Placing FRP rebar on upper
stanchion
Injecting Foam
Injecting expanding foam to
secure FRP rebar
Anchor bolts
Assembly suspended from ceiling
so can place anchor bolts and
template over rebar stanchion.
Upper steel rebar in place
Grounding coil
Copper grounding coil in place
2-1/2" above base of Concrete
7/10/08
Ready to move
Sonotube attached. Rebar rings
secured to anchor bolts.
Securing wires to steady base.
Moving
Transporting to excavation
Lowering
Lowering into place
Lining up
Final check before last 2" down
In Place
Re-siting on foundation blocks
Ready for inspection
7/12/08 Alligned, leveled, secured,
electrical conduit in place, ready
for inspection and concrete pour
Ready for Mud
Neil, Gerald, Gene & Aaron
ready for the first mud 7/22/08
Pouring
Neil braces, Gene gets into
his work, Gerald controls flow
Pour
About to cover base
Gene
Gene makes sure base
is filled solid
half full
About half full
Mud
Insuring Mud reaches all
nooks and crannies
Center
Hand work to fill the
raised center column
Stepping stones
Aaron makes stepping stones
with the extra mud
Covered
Let it cure for a few weeks
fOUNDATION
9/2/08-Home from vacation
Foundation cured and ready for
tower
Trench top
Hand dug trench-top 9/9/08
Trench bottom
Hand dug meter end
Mike and Bobcat
Mike starts Bobcat trench
9/11/08
Mike & dog
Mike trenches - one of
his 3 dogs inspects
Meter end
Trench end - meter pole
Hunt for conduit
Where-da-heck is the
end of that conduit? 9/13/08
Cable
Unrolling cable 9/15/08
Cable thru
Success! Cable thru
conduit in foundation
Michal
Trench filled in - Michal
adds final touch 9/20/08
UNLOAD
Nested Tec-Wind tower sections
ready to be unloaded. William,
Glen (truck driver), John
FVFR Vol - all helping 9/22/08
Sliding
Off come the tower sections
Top
Separate top section unloaded
the old fashioned way
Loading
Loading heavy nested tower
sections for the run uphill
Strating up
Starting up the driveway
Almost
3/4 mile later all sections still on!
Almost top
Almost to top . . .
Bottom sections
Nested sections parked
Top section
Top section almost there
Stacked
Sections un-nested & ready
for de-burring and assembly
Dressing Joints
De-burring joints with file
9/25/08
3 SECTIONS
3 of 5 tower sections in place
(sort of), ready for assembly.
Oh, and the Aspen are turning.
9/28/08
Tighten Bolts
Tightening hinge base with
1st tower section temporarily
in place 10/2/08
Gin Pole
Assembling Gin Pole 10/2/08
Lift gin pole
Raising Gin Pole to vertical
10/3/03
Dave Pistole
Dave & Janice Pistole arrive
just in time to help assemble and
raise the tower - THANK YOU!
Atttaching snatch block
Attaching snatch block to
truck "anchor" 10/4/08
Pull cable
Janice & Dave prepare to pull
electric cable to top
Check Cables
Checking lift cable
Starts up
Tower starts up
Michal's view
Michal's view of lift. She held
brakes on "anchor truck"
Check allignment
Checking bolt allignment
Last pull
Pulling the last few feet by hand
We did it
We did it - well, with the
help of Janice and Michal!
Tighten nuts
Tighten those nuts!
Up!
Voltair tower is up -
waiting for arrival of turbine
Grounding rods
Driving 2nd of 2 grounding rods
(a grounding coil is also
in base of foundation)

Removing nuts so tower may
be lowered to attach
wind turbine 10/21/08
Michal
Michal ready to start backing
to lower tower after tower
is tipped by hand
Tilt by hand
Lifting gin pole to tilt tower.
Lowering cable attached to
tractor
Tip?
Almost to tip point. 1 more
lift and strain should be on
tractor cable
Lowering
Michal controls decent on
way down
Almost
Almost down on blocks
Ready for turbine
Down, braced and ready
for turbine arrival
Voltair
Voltair arrives! (Nice of it to
snow today, eh?) 10/22/08
Checking
Is that all there is?
(Well, plus the blades.)
In place
Ready to wire, test &
bolt to tower
Russ wires
Russ connects cable. Even
checks directions!
Good test
Successful "power on" test!
Quitting time
Time to quit for the day.
22 degrees and snow.
tORQUE
Torque those bolts 10/23/08
(Nice left boot . . .)
BLADES
Assembling wind blades to
hub 10/24/08
Torque blades
Torque 'em!
Fill didch
Filling last of trench after Russ
finished electrical 10/26/08
Rotate
Rotate turbine so can
attach blade assembly
10/27/08
Blade assembly
Blade assembly into position
Align
Align with shaft
Spin blades
Spin blades tight onto shaft
Nose cone
Attach nose cone
Yaw shield
And yaw shield
Up
Required both tractor and
truck to start tower up
Almost
Almost up-tractor only now
Nuts
Up! Secure those nuts!
Tighten
Tighten 'em
Up
Just need final inspection
and 2-way meter install
Robert
Building inspector Robert-final
sign off on project! 10/28/08
GOOD TEST!
Carl from electric Co. (IREA)
advises WE PASSED the lock-
out test! 11/4/08
Michal
Michal throws the switch -
Spinning
- and Voltair is generating

The idea was 1st discussed
in March, '08.
We began generating
some of our own electricity
11:53 am, 11/4/08!

Thanks to all who helped.